Mobile Equipment Engine Kit Case Study
Mobile Equipment Filtration – Engine Kits (ENG-2) Large Surface Coal Mine
CustomerLarge Surface Coal Mine
|
IndustryMining |
Products Used
The Challenge
Mines are home to one of the harshest industrial environments, yielding large amounts of dust, dirt, debris and water. Contamination control in mines can be a constant, everyday battle. Des-Case takes very seriously the challenges our customers face, and for over 25 years has provided the contamination control industry with innovative product designs that will battle even the most demanding industrial environment.
When a 25,000 acre surface coal mining operation in Montana was in search of a solution to extend equipment life and lower overall maintenance costs on their mobile equipment fleet, they turned to AMS Filtration, A Des-Case Company, to improve their diesel engine reliability.
The mining company conducted oil analysis to determine the service life of their engines was being cut short by particles the OEM full flow filtration was not designed to remove. Their vehicles included several drag-line excavators, bulldozers, haul trucks and loaders. The first vehicles analyzed were the CAT 992G bucket loaders − equipped with 3508B engines that hold 27 gallons of an SAE 15W40 engine lubricating oil. Oil analysis on one 992G in the mine’s fleet indicated a particle count by pore blockage method of 22/21/18 with copper and iron levels at 118ppm and 53ppm, respectively. Oil analysis on the other loaders indicated similar conditions.
Product Specifications:
Engine Kit Filter Media – Wound Cellulose Depth Media
Before Standard OEM Filtration |
After Secondary Filtration with ENG-2 |
|
ISO Cleanliness Code | 22/21/18 | 17/16/12 |
Hours on oil | 306 | 931 |
Soot Levels | ≤0.1% | |
Copper Levels | 118ppm | 2ppm |
Iron Levels | 53pm | 7pm |
Life Extension | $9,733 | 4x |
Annual overhaul costs | $2,433 | |
5-year Net Present Value (NPV) Savings (6 loaders) | $129,841 | |
Internal Rate of Return (IRR) | $219 |
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